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Beginner Musical Instruments Made in the UK

March 8th, 2024 | 2 min read

By Adam McCulloch

Beginner Musical Instruments Made in the UK

Did you know that two of pBone Music’s beginner instruments are made right here in the UK?

That's right. pBuzz, the brass starter instrument for children, and pCorder, the world's first fully recyclable, carbon-neutral, and antimicrobial recorder, are manufactured in the UK.

When it comes to buying musical instruments - whether you are a parent or performer buying a single pBuzz or an educator buying pCorders in bulk - knowing where your products are made is an often overlooked part of the buying process. After all, an instrument that is manufactured closer to its destination means a much smaller carbon footprint.

Let's find out more about why pBuzz and pCorder are manufactured in the UK, what it means when you buy these instruments wherever in the world you are based, and how we can all do more to make a difference to the environment.

Where are pBuzz and pCorder Manufactured?

pBuzz and pCorder are made in the UK, with AV Injection in Sutton in Ashfield, Nottinghamshire handling the injection moulding and assembly. Our plastic mouthpieces for pBuzz, along with other instruments such as pBone and pTrumpet, are manufactured by the fantastic female team of machine setters and operators at GLH Mouldings in Hinckley, Leicestershire.

The innovative cases for pCorder are also made in the UK from recycled cardboard: you can read more about the design in our article about the creation of the pCorder case.

When we supplied more than 50,000 primary instruments to children in Wales as part of the National Plan for Music Education in Wales, we manufactured these same beginner instruments in Merthyr Tydfil. We worked with Elite Supported Employment and the Merthyr Tydfil Institute for the Blind to give adults with learning disabilities opportunities for paid employment, by assembling pBuzz and pCorder in the local community. 

pBuzz

Where are pBone, pTrumpet, and other pBone Music Instruments Manufactured?

Besides pBuzz and pCorder, the rest of the pInstrument range is manufactured at our facility in China. Instruments like pBone, pTrumpet, and pTrumpet hyTech, are more complex and expensive to assemble. John Wuan is our Supply Chain & Quality Manager and ensures that our pInstruments are manufactured to the highest standards. 

Our instruments are played across the globe, which of course means that they need to be shipped and delivered to our customers. Besides the fact that manufacturing plastic instruments requires less energy than brass and many other instruments, the lightweight design ensures a small carbon footprint. Our packaging is designed to cut down on materials too, while we offset all the carbon involved in the manufacturing and shipping process. 

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So why are pBuzz and pCorder Made in the UK?


A key reason for these products being designed and manufactured in the UK is the use of antimicrobial additives in the instruments. Both pBuzz and pCorder use
Polygiene BioMaster to prevent the build-up of bacteria in key areas. Because of the complexities of the design, it was crucial from a development point of view to have these teams working closely together.

The obvious benefit of pCorder and pBuzz being made in the UK is the environmental impact. So many of these instruments are being used in schools in the UK…including more than 50,000 that were manufactured in Wales to give every Y3 child a primary instrument. pCorder and pBuzz are rated carbon-neutral by Carbon Footprint, the UK’s leading validator of greenhouse gas emissions and carbon emissions.

As we manufacture and market the best instrument solutions for hubs and educators, products made in the UK will continue to be at the forefront of our sustainable strategy.

Adam McCulloch

Adam is the Content Manager at pBone Music. This should mean that he’s the ideal person to write about himself, but he finds boasting in the third person a little awkward. He honed his word wizardry with a degree in English Language and Literature at the University of Leeds. He has since written copy for clients and businesses across the land, from awards to something beginning with “z”. He also spent a number of years as a musician. He has written pop songs and even jingles for kids, performed more first dances at weddings than you could shake a pBuzz at, and once played a gig for a pie company at The Etihad Stadium in Manchester. When he’s not reminiscing about those good old days, you might find Adam enjoying the football (although as an Everton fan, that can be difficult). He also loves spending time with his partner, Jen, and his family and friends, and sincerely hopes they feel the same way.